Predictive Maintenance

Increase uptime and reduce maintenance cost with predictive analysis.

Industry Challenges

Maintenance activities are generally scheduled to take place at regular intervals. However, this approach isn’t adequately reliable or effective, since undertaking preventive maintenance results in incurring unnecessary costs overtime and could also result in unplanned downtime if the machines break down between scheduled maintenance checks. How can deploying of DT4o’s predictive maintenance services and adhering to predictive. Quality management helps you get the best from your machines and equipment?

DT4o Solutions

  • Prevent machinery issues without incurring unnecessary frequent maintenance costs
  • Real-time monitoring provides the opportunity to resolve issues before they arise
  • Can identify abnormal patterns through time-series analysis
  • Reduction in downtime due to equipment failure
  • Machines remain useful for longer due to better predictive quality analytics, hence reducing an organisation’s carbon footprint
  • Reduction in worker injuries due to decreased breakdowns and accidents
  • Manual configuration and data selection are not required
  • Decreased spare part inventory

Key Challenges & DT4o Predictive Maintenance Solutions

Solution

Organisations are informed of the need to perform maintenance based on data collected through AI and applying predictive quality analytics, eliminating the need to perform routine checks when not necessary and thereby reducing costs.

Solution

Use machine learning algorithms and computer vision provided by a reputed predictive maintenance solution provider such as DT4o to detect asset risks early on.

Solution

AI offered by predictive maintenance company such as DT4o allows for easy monitoring across different assets owing to it being expandable.

Solution

Integrated closed-loop workflow for assets and operations.

Core Capabilities

AI Based Asset Risk Predictions

AI Based Asset Risk Predictions

  • Root cause analysis is performed to identify and understand reasons for deviations and provide solutions
  • Real-time monitoring of assets backed by availability of accurate data regarding its condition and dependability
  • Predict chances of breakdown before it occurs
  • Allows key personnel across the organization to access data

Prioritized Early Warnings

Prioritized Early Warnings

  • Deploy machine learning algorithms to identify deviations in asset performance
  • Maintenance is undertaken ahead of time to avoid down time by alerting the right people for the job

Scalable AI Approach

Scalable AI Approach

  • Effortlessly scale applications across several assets
  • Provide thorough end-to-end management for end users

Failure Mode Identification and Mitigation

Failure Mode Identification and Mitigation

  • Failure modes and effect analysis is conducted to identify and mitigate potential failures by determining its root cause
  • DT4o as one of the leading predictive maintenance companies gathers information from across industries to identify failure and prescribe solutions, resolving issues for our clients on time

Business Benefits

FAQ’s

1. What are Different Predictive Maintenance Activities?

Predictive Maintenance refers to an essential AI-driven technique that involves the detection of anomalies and defects using data analysis in a bid to fix the issue before it aggravates and causes total equipment failure. Predictive maintenance is undertaken to save time and money on frequent maintenance work.

As such, there are three different activities where Predictive Maintenance services play a significant role. They are as follows

  • Monitoring the condition and performance of assets and manufacturing equipment in real-time.
  • Work order data analysis.
  • Benchmarking MRO inventory usage.

2. What Businesses Need Predictive Maintenance Services?

Predictive Maintenance can be used to reap a wide range of lucrative benefits by businesses across the industrial spectrum. It is particularly useful for certain businesses that make use of heavy machinery and assets for production of goods to be delivered and sold for profits.

For instance, Automotive, Food, and manufacturing businesses in general, can benefit a lot with the implementation of predictive maintenance techniques. By accurately detecting anomalies and defects plaguing a manufacturing equipment, predictive maintenance can help these businesses optimize their quality management process. Predictive maintenance can also be employed by the energy and utilities industry to reduce maintenance costs and increase the overall uptime of their day-to-day operations.

3. What is Predictive Quality Management?

Predictive Quality Management entails a process by which quality teams try to anticipate a problem and proactively tackle it before it has a chance of aggravating. With the right technology, Predictive Quality Management can be used to address more than just quality challenges for a business.

It can be used to address production losses caused by inefficient manufacturing processes as well. Food manufacturing companies can leverage predictive quality management to manage waste and yield. On the other hand, energy companies can use this technique to address anything from energy consumption to throughput and managing emission levels.

4.Why Choose DT4o as Your Predictive Maintenance Company?

The predictive maintenance tech deployed by DT4o has helped several of our clients get the best from their machines and manufacturing equipment. Our Predictive Maintenance technique facilitates the real-time monitoring of assets backed by accurate data, thus predicting a possible failure in production even before it occurs.

We deploy machine learning algorithms to identify anomalies in production, thus helping companies avoid unnecessary downtimes. We as a predictive maintenance company offer thorough end-to-end predictive quality management to our clients.

Businesses can expect to reap the following benefits by partnering up with DT4o

  • 20-50% reduction in unplanned downtime.
  • 1-5% increase in asset availability.
  • 15-25% reduction in total maintenance costs.